1、Beerfilling/GlandmachinePLCcontrolsystem1/IntorductionMaltbeerproductionprocessisdividedintomanufacturing/manufacturingwort/beforefermentation/afterfermentation/filtrationsterilization/packaging/andsofewprocedures/Beerfilling/Glandpartofapackagingmachineprocesses/Themembranefiltrationofbeerafterthep
2、ipelineintotherotaryJiugang/thenthevalveintothebottleofwine/Gland/wasbottledbeer/Beerfilling/Glandmachinesefficiencyanddegreeofautomationdirectimpactonthelevelofbeerproduction/Chinasbeerindustrytomeettheincreasingscaleofproductionandthedemandforbeermodernhigh-speedfillingmachineryfillingtherequireme
3、ntsofdomesticbeermanufacturersareactivelyseekingtotransformtheunitorthefillingofbeerproductionequipment/makingitagoodusePerformance/advancedtechnologyandhighproductionefficiencyandoperatingasafeandsecure/lowmaintenancecostsofthemodernizationofbeerfillingmachine/2/Fillingbeer/Glandprincipleandcontrol
4、aircraftpartsLiquidfillingmachinebyfillingprinciplecanbedividedintoatmosphericfiller/fillingmachinesandvacuumpressureonthefillingmachine/Beerfilling/Gland-fillingmethodusedpressureishigherthantheatmosphericpressureunderthefilling/storageofthecylinderpressurethanthepressureofthebottle/beerbottleintot
5、heliquidonpressure/Technologyathomeandabroadtoachievethefillinglineisbasically/TheRotaryJiugangtherotatingmovement/placedinJiugangslotsontheemptybottlesthroughthemachinerywillbefixedattheupperJiugangvacuumvalvetoopen/closedVacuumbottlesforgoodtreatment/Bozhuanstemfromoperating/openthevalveofthebottl
6、efillingCO2gases/vacuumconvex/Roundtoopenthevacuumvalve/thebottlewillairmixedwithCO2outofgas/openthevalveagain/theCO2gasbottlefilling/thefillingvalveonthepressurevalveinthebottleclosetoback-pressuregaspressureattheopen-JiuyePingbiintothebottle/throughpneumaticorelectricalcontrolfillingvalvetoachieve
7、thefillingofbeer/Todaysadvancedinternationalbeerfilling/Glandmachinecontrolsystemmainlybythephotoelectricswitchpositiondetectionpartandtakethebottleswith/Jiugangspeedpart/dominatedbythePLC/touchscreenandothercomponents/Filling/GlandofthemechanicalstructureandPLCprogrammablecontroldevices/frequencyst
8、eplessspeedregulation/human-computerinterface/andothermodernmeansofcompleteautomaticcontroltechnology/thecombinationofamechanicalandelectricalintegration/3/ControlledpartoftheprogrammeManydomesticbeermanufacturersarenowusingthefilling/Glandofthecontrolsystemofunevendegreeofautomation；buttonandallthe
9、manualswitchtechnologyhavesetupoperationsinaboxonthepanel/PLCcontrollerforthemajorityofJapanesecompaniesorOMRONMitsubishisearlyproducts/equipmentchainofcontrol/lessprotectionsettings/plusthebeerfillingthescenepoorenvironment/humidity/suchascontactwiththeswitchcontactsseriouscorrosion/thesystemssigna
10、ldetectionofthehighfailurerate/resultinginequipmentcontrolsystemOperationoflowreliability/thenormaloperationofequipment/suchasshort-cyclephenomenon/TotheactualtransformationoftheDandongYaluRiverBreweryCo//Ltd/offilling/Glandmachinecontrolsystemasanexample/thetransformationofmethodstoclarifythecontro
11、lofsuchequipmentthinkingandideas/accordingtothesceneoftheactualprocessconditions/topreparetheoperationofthePLCProcedures/Forbeerfilling/Glandcontrolsystemoftheactualsituationandinaccordancewiththeactualprocessconditionsatthescene/re-designoftheequipmentofthePLCcontrolsystem/Thistransformationofthesa
12、memethodsandideascanbeappliedtootherliquidsandthetransformationoffillingequipment/3/1systemhardwareconfigurationJapansMitsubishiCorporationtousetheFX2N128MRPLCusethesystemtoreplacetheoriginal2-OMRONsC60PPLC/theoriginalsystemofthePLCisduetooldmodels/andcomputeron-linecommunicationsneedtoconfigurespec
13、ialconverters/thesystemneedtoincreasetheexternalI/Oinputpoints/Theextensionofsparepartsmoredifficulttofind/FX2N128MRPLCisanintegrated128-pointI/Ocontrollerofthebox/acomputingspeed/commandrich/high-costperformance/on-lineprogrammingsimpleandeasyextensionoftheadvantagesoftheMitsubishiFXseries/features
14、thestrongestsmallcontroller/(1)bytheMitsubishi900seriesof970GOThuman-computertouchscreensystemtoreplacetheoriginaluseofthebuttonpaneldisplayequipmentandmonitortheoperationofoperatingparameters/970GOTHMIforthe16-colorhigh-brightnesssignificantly/throughtheconvergenceofconnectivityandFX2N128MRPLCdirec
15、tlyconnectedtotheCPU/achievingrapidresponse/Hasmanymaintenancefeatures/suchasthelist-editingfeatures/laddermonitoring(troubleshooting)function/thesystemmonitoringfunctionstofindfaultandmaintenanceofPLCSystems/(2)filling/Glandofthefrequencyconverterinthetransformationofnoreplacement/on-sitedetections
16、ignalmeans-testingisstillusedswitch/switchfordetectinglong-termworkinthehumidityofthegreatoccasions/thechoiceofcapacitiveproximityswitches/accordingtoPLCI/Oterminaloftheconnectionmode/selectthetypeofclosePNPswitch/thecontrolsystemofFigure1/3/2SystemsProgrammingPLCcontrollerprogrammingfocusandthecore
17、isaroundJiugangtherotationspeedcontrolandJiugangon60bottlesofdetectingthelocationofthedisplaced/brokenbottles/emptybottlesatthelocationoftestingandrelateddisplacementfillingSuchascontrolvalves/Thebottlesdisplacementoftestingprocedures/usingaMitsubishiPLCintheleftcommand/Figure1controlsystemstructure
18、diagram/Bottlesdisplacementofdetection/usingtheleft-PLCcommand/whichcommandsthewholeofoneofthecorecontrolprocedures/themainelectricalswitchdetectionandbottlesatthebottlesimultaneouslydetectmobile/themainmotortoeveryweek/justtothecorrespondingJiugangHaveabottleof/PLCunitwithintheinternalcorrespondenc
19、ethat60bottlesoftheunitfortheM500M559/thenumberofunitsbythefirstletterKissettoK60/witheachchangeinasecondletterKissettoK1/M50Reactionoftheemptybottlesintheshortposition/anddetectthelocationofthemotorspeedtogoonthefrequencyshiftinthecorrespondingunitwithinthebuilt-in1or0/controlvalvesandthecorrespond
20、ingmixingcapsThemotorstoppedandopened/Continuousdetectionsysteminplaceafterthe90emptybottles/stopstirringcapsthemotorrunning/testingthenumberofbottlesinaccordancewiththeusersrequirementscanbearbitrary/Abottleofdetection/RotaryJiugangthroughpressuretobackpressurewiththebottleofliquorintheprocessofemp
21、tybottlesintheback-pressure/becausethebottleitselfmaycrackandotherreasonsleadingtoasuddenburstbottles/whichneedtodetectthelocationofunexplodedbottlebottle/inthisbottle-Thepositionopenedpurgesolenoidvalves/compressedairout/brokenbottlesatthebottle-blowingfromthepositioninarowafterthepurgeandseveralbo
22、ttlesoftheelectromagneticvalveopenjet/ahigh-pressuresprayShuizhu/inthebreakBottlepositionaroundafewbottlesofspraybottlesinarow/Detectionofbrokenbottlesandbottle-detectionswitchsimultaneouslydetectmovementofbreakingbottles/tothemainmotorofeachweek/preciselycorrespondingJiugangpassedabottleof/PLCunitw
23、ithintheinternalcorrespondencethat20brokenbottlesattheunitfortheM600M619/unitWiththenumberofthefirstletterKissettoK20/witheachchangeinasecondletterKissettoK1/M52responsetothelocationofthebrokenbottlesanddetectedthelocationofthemotorspeedtothefrequencyshiftcontinue/Inthecorrespondingunitwithinthebuilt-in1or0/controlandthecorrespondingjetpurgesolenoidvalveopenedandstopped/ContinuousSprayandpurgesolenoidvalveopentolisten/timestoppedinaccordancewithtechnologicalrequirementscanbearbitrary/Systemsecurityistocontrolaccesstothecapssimultaneouslytracking/notonly
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